Maximize Efficiency and Minimize Downtime Across Gas and Ethanol Plants

Leverage AI to optimize key processes, increase yield, and proactively address anomalies, ensuring greater efficiency and reduced downtime.

Thanks to the excellent user interface, our team, even without extensive knowledge of ML or data processing, can easily build the AI we want.

– Data Scientist, Leading Gas EPC

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Efficiency, Uptime, and Availability—Powered by Your Data

Our customers have achieved:

Increased gas plant reliability with reduced plant shutdowns and optimized startups.
Improved production consistency and throughput of on-spec dry gas.
15% Reduction in fuel gas and steam and energy consumption.

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A dehydration column for gas processing with Basetwo recommendations to decrease temperature and increase inlet pressure hovering overtop of it

AI-Enabled Processing across Gas and Ethanol Plants

Predictive Maintenance

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Fermentation, distillation, drying processes

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Acid gas removal, gas dehydration, compression

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Applications in Gas Processing

Digital Twins for Gas Processing
Real-Time Optimization for Ethanol Plants
Predictive Maintenance

Reduce Sales Gas Losses in Gas Processing with AI-Enabled Digital Twins

Leverage real-time digital twins virtual experimentation to identify the optimal control setpoints for running your processes such as Acid Gas Removal systems, gas dehydration, and compression.

Continually analyze and run what-if scenarios with process parameters.
Reduced fuel gas consumption not improved energy usage.
Upsets (i.e. foaming, hydrate formation etc.) and improve process stability (i.e. dew point control)
Reduce fuel consumption by 20%

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A graph showing water content overtime, with AI and without AI optimization. The line indicating without AI optimization surpasses the pipeline limit.

Optimize yield and improve efficeny with real-time process optimization

Unlock greater value from your ethanol production facilities through process optimization for fermentation, distillation, and commercial drying units.

Maximize ethanol output from your feedstock.
Reduce steam consumption during key processes.
Accelerate cycle times with fermentation.
Improve Yield by 10% with Basetwo

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Safeguard your processes against costly disruptions with predictive maintenance

Predict and prevent issues before they happen. Our Physics-AI platform optimizes maintenance strategies, ensuring efficient and reliable energy production processes.

Minimize unplanned downtime with early fault detection.
Ensure optimal production with advanced anomaly detection.
Extend high-value asset lifecycles with enhanced maintenance strategies.

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Explore the Impact of Basetwo in your Processes

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Real-Time Optimization of Gas Dehydration Processes

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Gas Treatment
Systems Optimization

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Optimization of Downstream Gas Operations

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Ready to Optimize Your Manufacturing?

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Reduce energy by >20%
Reduce costs by >40%
Reduce material usage by >40%
Reduce cycle time by >40%
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